With Safexpert, you can carry out risk assessments easily, quickly and in compliance with standards.
Compliantwith EN ISO 12100
With Safexpert, you can carry out risk assessments that comply with standards. This ensures acceptance during acceptance inspections, audits and in the event of any complaints.
Less stressmore confidence in decision-making
Validation checks and automatic updates ensure that everyone involved in the risk assessment feels more confident.
Lower costsTemplates & Reuse
Thanks to the guided process, you can get straight down to work without having to spend time on Excel spreadsheets or similar. By reusing solutions and projects, you can work even more efficiently.
Transparent documentationresulting from your engineering processes
Documentation is the result of your analysis and decision-making process – not an additional process step.
“With Safexpert, we have brought order and structure to our risk assessment.”
“Safexpert helps us to develop safe machinery cost-effectively – without wasting time unnecessarily.”
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As CE Coordinator, I now fulfil my duty to organise CE compliance and ensure product safety in a targeted and clearly documented manner.
We used to use Excel, and it was always a lot of work whenever standards changed. With Safexpert, we’re always up to date.
Safexpert has helped us bring order and structure to our risk assessment. What we find particularly useful is that we can immediately see which aspects of the risk assessment are still outstanding.
The risk assessment feature in Safexpert is particularly useful during the engineering and design phases. Thanks to the structured approach, safety-related decisions are made and documented in a targeted manner throughout the design process.
Where are the hazards hidden in your machine?
Start by identifying which hazard zones are present on your product.
Identifying hazardous situations
Using the templates provided, you can identify which hazards (crushing, cutting, electrical hazards, hazardous substances, etc.) may arise on your machine during the various operational phases (normal operation, maintenance, cleaning, etc.).
Estimating risks – is there anything to be done at all?
With Safexpert’s intuitive risk graph, you can determine whether risk-reduction measures are necessary or whether the residual risk is acceptable.
Define measures and document residual risk
You systematically define the measures you will take to reduce risks in the various areas of the machine. This ensures legal certainty and traceability, and enhances quality awareness in the risk assessment process.
Validity checks and standards references
By linking standards data to your projects and measures, your projects are automatically monitored to ensure they remain up to date. You benefit from reduced manual effort whilst enjoying greater legal certainty and a lower risk of issues arising during audits – both for ongoing projects and when copying existing projects or measures.
Manage your own templates centrally
You save time and increase your level of standardisation through the centralised management of templates. You can manage risk scenarios, including safety measures, centrally, with variant management (alternative solutions) included. Workflows reduce the effort involved in updating solutions and replacing them with successor solutions in your projects.
Control system design: Selection of PL or SIL, including interfaces to SISTEMA and TIA
Maximum clarity at the interface between mechanical design and control system design! Define your requirements directly in Safexpert and use the interfaces to start calculating the Performance Level in SISTEMA or the PL or SIL in Siemens’ TIA.
Integration with technical documentation
With comprehensive reports, functions such as the operating instructions wizard – including a template for operating instructions in accordance with EN 82079-1 – and an interface to the SchemaST4 editorial system, you can choose the option that best suits your needs to manage the interface for creating technical documentation as efficiently as possible.
Select pictograms directly
Select the appropriate pictograms directly within the risk assessment from standardised templates for warnings on your products and for the operating instructions!
Direct access to the latest standards
Safety-related decisions are often made on the basis of standards. Two things are particularly important for maximum productivity: availability and up-to-date information. Safexpert ensures that you always have standards at your fingertips. Depending on your subscription, you will automatically receive the latest standards. In addition, Safexpert keeps you informed about their validity and the status of presumption of conformity.
The most important question: Have all the relevant points been dealt with?
Printouts for internal documentation, customers, regulatory authorities, etc.
Risk assessment is a standalone feature of Safexpert. In addition, Safexpert supports you throughout the entire CE process – from standards research and technical documentation right through to CE marking. Discover the full range of support Safexpert offers throughout the CE process
To the Safexpert overview
Risk assessment software supports manufacturers in systematically carrying out and documenting risk assessments in accordance with EN ISO 12100. It guides users through hazard identification, risk evaluation, risk reduction and standards-compliant documentation.
Risk assessment in accordance with EN ISO 12100 provides the methodological foundation for identifying hazards, evaluating risks and determining appropriate protective measures. It is closely linked to the essential health and safety requirements set out in machinery legislation and standards.
Risk assessment software helps define the limits of the machinery, identify hazards, estimate and evaluate risks, determine risk reduction measures, and document residual risks. Safexpert supports users in carrying out these steps efficiently.
Safexpert provides structured guidance through the analysis of hazardous situations and helps users consider hazards not only in terms of their effects (mechanical hazards, electrical hazards, substances, ergonomics, etc.), but also across intended use, life-cycle phases and reasonably foreseeable misuse. EN ISO 12100 and the new Machinery Regulation require precisely this systematic approach.
Yes. Safexpert supports not only the identification of risks, but also risk evaluation, the definition of protective measures and the documented reduction of risks.
In predecessor standards to EN ISO 12100 and in the former Machinery Directive 98/37/EC, the term “hazard analysis” was used; this was later changed to “risk assessment”. Today, hazard analysis forms part of the risk assessment process. A complete risk assessment also includes risk estimation, risk evaluation, and the definition and documentation of appropriate risk reduction measures.
With Safexpert, documentation is generated as an integral part of the engineering process rather than as a separate, subsequent administrative task. This makes the risk assessment easier to trace during acceptance procedures and audits, as well as in the event of objections raised by experts or investigators.
Yes. Safexpert allows users to create their own templates and reuse measures and hazardous situations from previous projects. This helps designers save time while producing consistent, standards-compliant documentation.
Risk assessment software offers significant advantages over Excel or Word. Hazards, risk evaluations, protective measures, references to standards and documentation are managed centrally. Changes remain traceable, templates can be reused, and update checks help ensure standards-compliant documentation in accordance with EN ISO 12100.
Yes. Safexpert provides plausibility checks and automatic update checks, helping designers to reduce errors and achieve greater legal certainty.
Safexpert supports multi-user working, allowing several people to work simultaneously on risk assessments and CE documentation without the file conflicts commonly associated with Word and Excel. It also includes roles and permissions to control who is authorised to perform specific tasks, enabling internal responsibilities to be mapped directly within the system.
The Enterprise edition, designed particularly for larger companies and service providers, also allows access to projects to be differentiated by individual users or departments. A comprehensive change history ensures that it is always clear who made which changes. In addition, an integrated task management system and the “Project Logs” function help teams organise their collaboration efficiently and transparently.
Yes. The use of templates, reusable content and centralised project management makes Safexpert particularly well suited to standardised machine types.
No, ideally not only at the end. In practice, risk assessments are often carried out too late. They are most effective when they accompany the design process.
Safexpert is not a wizard that you have to click through in one go, but primarily an engineering tool that you can use alongside the product development process. This can range from an initial overview of the risks associated with your machine – which may already be relevant when determining the price – through to the detailed specification of individual risk reduction measures.
How you use Safexpert is entirely up to you. Of course, you can also use Safexpert in later stages of development to document decisions that have already been made.
Yes. Information on residual hazards and related instructions can be transferred from the risk assessment in Safexpert to the instructions for use.
Safexpert provides dedicated reports and export functions for this purpose, as well as an “Instructions for Use Assistant”. This allows you to assign information on residual hazards directly from the risk assessment to the appropriate chapters of a supplied instructions-for-use template based on IEC 82079-1.
Safexpert also provides an interface to the SCHEMA ST4 content management system.
Yes. In Safexpert, you can record which standards have been applied as part of the risk assessment, while the CE project provides a consolidated overview of all relevant standards.
When standards change, you can identify within seconds which projects – and even which individual measures within those projects – are affected. The “Change Assistant” then helps you update the relevant projects quickly and efficiently.
Yes. Safexpert is designed to be easy, quick and intuitive to get started with, and a web presentation and demo are available to help you familiarise yourself with the software. Formal training is not essential, as the comprehensive help system provides detailed explanations of all areas of the software.
The aim is to produce traceable, standards-compliant and project-specific documentation with clear decisions, measures and outstanding issues. The final documentation should be regarded as the result of the engineering process.
The outcome of this process is the Declaration of Conformity, which can be created directly in Safexpert. All relevant information can also be generated as reports (PDF) or exported in other formats, such as CSV.
Yes. IBF Solutions offers a web presentation, a demo version, a dedicated support and FAQ page, and user training.
Both. A structured risk assessment not only fulfils documentation requirements, but also helps to develop safe machinery more efficiently and avoid unnecessary over-documentation.
No. Neither legislation nor standards specify which system must be used to carry out risk assessments. However, due to its widespread use in industry, Safexpert enjoys a high level of acceptance and is also used by a number of certification bodies.
No. The software does not replace the designer’s professional judgement, but supports the standards-compliant implementation and documentation of the risk assessment.
Risk assessment software such as Safexpert is suitable for virtually all machinery, systems and technical products for which a risk assessment is required. It supports both individual machines and complex installations. Templates and reusable solutions make it particularly efficient to assess recurring machine types and produce standards-compliant documentation.
Risk assessment software such as Safexpert helps companies carry out risk assessments in a structured, traceable and standards-compliant manner in accordance with EN ISO 12100. Hazards, risk evaluations, protective measures and references to standards are managed and documented centrally. Templates, reusable content, plausibility checks and collaborative working reduce the workload, improve the quality of documentation and make it easier to comply with legal requirements.
If you’d like to find out more about Safexpert, we can offer you a live online presentation. This will also give you the chance to ask any specific questions you may have. Don’t want to wait until the next session? Recent online presentations are also available as recordings – or you can try out the demo version straight away, free of charge and with no obligation.
See for yourself how Safexpert guides you through the CE process.
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